Departments
| Prefabrication department |
ACTIVITIES
Cutting, bevelling, cold and hot rolling, forging and pressing bench.
MAIN EQUIPMENT
2 oxygen cutting bench 3500x18000x140mm
2 plasma cutting up to 60 mm of SS plates
2 pipes oxygen cutting up to diam. 60'' and 50mm thk
1 branch cutting machine "Muller type" up to diam. 48''
1 gas furnace 2750x1400x5000mm max. temperature up to 1050 C°
3 rolling machine min.diam. 380mm max.thk. by cold 55mm
4 vertical press up to 650 tons
1 horzontal press 800 tons.
| Cladding department |
ACTIVITIES
Weld overlay is well established technique in SIMAS used to produce pipes and bends able to transport corrosive fluid and gas production streams.
Main corrosion resistance alloys can be overlaid on the main structural backing steels: Ni alloys, stainless steel etc.
MAIN EQUIPMENT
Electro Slag welding (ESW) - n° 3 machines max length 6 m
Gas Metal Arc Welding (GMAW) - n° 3 machines max length 6 m
Hot Wire Gas Tungsten Arc Welding (GTAW) - n° 2 machines max length 12 m
Hot Wire - Gas Tungsten Arc Welding (GTAW) - n° 1 machine max length 6 m
| Assembly department |
ACTIVITIES
Assembly of components, tack welding
MAIN EQUIPMENT
8 turning rolls up to 150 tons
5 turn tables up to 20 tons
8 G.T.A.W. machines
25 S.M.A.W. machines
4 MIG machines
| Welding department |
ACTIVITIES
Welding (GTAW, SMAW, SAW, GMAW) and weld deposit by wire/strip
MAIN EQUIPMENT
8 GTAW machines
25 SMAW machines
6 SAW machines
4 GMAW machines
1 Special SAW machine for nozzles welding (ESAB)
2 Special TIG machines for tube/sheet welding (Hobart/Kotthaus & Busch)
| Clean room with controlled atmosphere department |
ACTIVITIES
All activities requiring an area of 400 m² with temperature and humidity controlled without dust or controlled dust
MAIN EQUIPMENT
1 bridge crane 6 tons
| Heat treatment department |
ACTIVITIES
SIMAS is able to perform the following heat treatment operations using suitable facilities: normalizing, tempering, stress relieving, annealing, quenching & tempering (using our internal water tank dimensions suitable for furnace sizes and with water temperature and circulation constantly controlled), solution annealing
SIMAS can relay on modern and complete equipment available to ensure heat treatment also on large diameter bends with straight tangents on both ends
MAIN EQUIPMENT
1 gas furnace 3400x3000x12800 mm with mobile heart and temperature record up to 1200°C equipped to maintain a uniform temperature inside
1 tank for quenching 2700x8700x3700 mm
1 gas furnace 2000x1200x7500 mm with mobile heart and temperature record up to 1200°C equipped to maintain a uniform temperature inside. Norsok qualified
1 tank for quenching 2100x8250x2000 mm
| Hydrostatic and pneumatic test department |
ACTIVITIES
Hydrostatic and pneumatic test of SIMAS production
MAIN EQUIPMENT
2 pumps up to 1300 bar for hydrostatic air pressure up to 5 bar
| Bending department |
ACTIVITIES
Hot induction Bending of seamless and welded pipes
MAIN EQUIPMENT
1 hot induction bending machine diam. from 2'' up to 16'' - radius from 100 mm up to 2800 mm
1 hot induction bending machine diam. from 2'' up to 42'' - radius from 150 mm up to 5300 mm
1 hot induction bending machine diam. from 6'' up to 60'' - radius from 1450 mm up to 10500 mm
| Machining department |
ACTIVITIES
Turning, boring, drilling, beveling
MAIN EQUIPMENT
3 lathes max. diam. 2000 mm / max. length 8000 mm
4 boring machine max. diam. 64''
3 column drilling machines diam. up to 60 mm
2 portable bevelling machines diam. up to 16''
| Quality control department and bunker |
ACTIVITIES
Testing and analysis.
Our non-destructive-examination personnel is certified as Level II SNT-TC-1A and EN 473 by Company Level II and or by Authorized Third Party is able to perform:
- Penetrant test method;
- Magnetic particle test method;
- Ultrasonic test method;
- Radiographic test method;
- Positive material identification (PMI);
- Hardness test by Poldi or Equotip or calibrated pins portable instruments;
SIMAS can rely on an external independent accredited laboratory equipped to perform the mechanical test of:
- Brinell Hardness Testing;
- Tensile Testing 150 tons universal tensile and compression testing machine;
- Hardness testing HV, BHN, HRC, HRB etc. including microhardness;
- Impact Test CHARPY and IZOD equipment: H.I.C. - S.S.C. - C.T.O.D. - D.W.T:T.
MAIN EQUIPMENT
3 X-rays machines
2 Gamma rays machines
2 Krautkramer Equip. for U.T.
2 Gilardoni Equip. for U.T.
2 portable Yoke for M.T.
1 portable equipment for hardness (Equotip)
1 positive material analyzer (Spectrotest TX C01).
| Shotblasting department |
ACTIVITIES
Shotblasting of SIMAS Production
MAIN EQUIPMENT
1 automatic shotblasting machine for pipes and bends up to 30'' OD - up to SA 3.5 surface roughness
| Packing department |
ACTIVITIES
Packing, marking and conditioning of SIMAS products before shipment
MAIN EQUIPMENT
Fork lift, cranes, other suitable tools.
| Office department |
Offices area: 1000 square meters
| Storage department |
Storage area: 29,000 square meters
Websites of the Group
The Group
Allied International Group Companies
Allied Group North America Companies
SIMAS S.R.L. - Sede legale / Registered office: Via Luigi Bassi 8, 26865 San Rocco al Porto, Lodi, Italy
Capitale sociale / Paid capital € 1,000,000 - Camera di Commercio / Chamber of Commerce: LO 1476174 - IVA / VAT No. IT 10916000150 - Società soggetta all’attività di direzione e coordinamento da parte di Allied International S.r.l. / Company subject to management and coordination by Allied International S.r.l.
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